AI is transforming connector automation but human skills still matter

~ AI enhances efficiency and maintenance but human expertise ensures customisation and quality in manufacturing ~

Automation and AI are no longer futuristic concepts reserved for tech giants. Across industries like retail, manufacturing and logistics, these technologies are driving change. The connector industry is no exception. As AI integrates into operations, it can enhance efficiency, streamline processes and offer greater customisation. But in a field requiring precision and human expertise, can AI truly complement human skills? Lee Slater, European Operations Manager at connector specialist PEI-Genesis, explores how AI is reshaping connector assembly and balancing with human expertise.

Picture a vast warehouse filled with thousands of autonomous guided vehicles (AGVs), each moving at high speed, picking products with precision and efficiency. Algorithms dictate their every move, reducing errors and speeding up processes. This isn’t science fiction—it’s happening right now in the retail and logistics sectors. Warehouses are evolving into hyper-efficient, AI-driven hubs, showcasing what’s possible when humans and machines collaborate. Could the connector industry follow a similar path?

AI as an enabler, not a replacement

At PEI-Genesis, AI is being used not to replace humans, but to assist in optimising processes that are traditionally labour-intensive. For example, AI can improve warehouse operations by calculating the most efficient route for picking components, ensuring that the process is both faster and safer. AI brings intelligence into the mix, tracking performance, improving safety and reducing wear on machinery.

One standout example is an intelligent staking machine used on PEI’s assembly lines. This AI-driven machine applies the precise amount of force required to assemble connectors, while also gathering data on wear and tear, helping to predict maintenance needs before a breakdown occurs. The result? Increased reliability, fewer disruptions and consistently high-quality output.

The real strength of connector manufacturing, however, lies in the balance between technology and human expertise. At PEI-Genesis, our business model allows us to deliver highly customised connectors with minimal order quantities, often within just 48 hours. While AI assists in managing high-volume, repetitive tasks, the complex, bespoke orders still rely on skilled engineers to meet exacting standards.

Upskilling for the AI revolution

Rather than displacing jobs, AI opens up opportunities for growth. At PEI-Genesis, we see it as a way to upskill our workforce and create new roles in automation and data analysis. As AI continues to integrate into our processes, our employees are being trained to work alongside it, enhancing our operational efficiency while maintaining our high levels of customisation.

Looking ahead, AI and human expertise will work hand in hand to drive innovation in connector manufacturing. The challenge for the industry will be finding the right balance, ensuring that technology enhances human capability rather than replacing it. In doing so, the future of connector automation looks set to be as much about people as it is about machines.

To keep up to date with the latest news about PEI-Genesis, visit www.peigenesis.com.

Manufacturing Update